While the information on this website is about data networking and electrical issues, it is not professional advice and any reliance on such material is at your own risk. TrueCABLE presents the information on our website, including the “Cable Academy” blog and live chat support, as a service to our customers and other visitors to our website subject to our website terms and conditions. As with any technique, this may take some practice. Do not delay inserting the cable into the RJ45 plug, as gentle ovalization of the cable tends to spring back to circular pretty quickly. Take your time, and ovalize the end of the cable “in line” with the rear of the plug housing. This means Cat6A, and thicker outdoor shielded cable of any Category (even some of the uber thick Cat5e). Registered Jack 45 (RJ45) is a standard type of physical. You can be certain that any Ethernet cable thicker than 7.30mm will require ovalization, regardless of how the RJ45 connector is designed. Your cable run needs to terminate into a connector, and that connector needs a jack to plug into. Use the oval cut-out near the nose of electrical lineman’s pliers, such as these:.Only ovalize as much as necessary to shape the end of the cable to fit the rectangular hole in the RJ45 plug.Careful ovalization will not damage your Ethernet cable. This involves using the right tool, and a certain degree of care. The way to get around this issue is to “ovalize” the last 1/2” of the Ethernet cable jacket just prior to insertion into the RJ45 plug housing. Your cable may still be difficult to get into the RJ45 connector. Once you find the correct combination you are still not out of the woods. This takes research, such as found in Selecting the Correct Connector. The Solutionįirst, be sure your Ethernet cable and RJ45 plug are actually designed to fit and work together. This leads to frustration getting the Ethernet cable seated inside. However, the rear end of the RJ45 plug will be rectangular, not circular. Cable that is 8.0mm thick and smaller has a chance of fitting into a RJ45 plug assuming it is designed to accept a cable up to that thickness. You must use a different termination method such as field termination plugs, keystone jacks, or patch panels for cable that thick. Not all RJ45 plugs are designed the same on the inside, which adds to the confusion.Įthernet cable has a maximum cable jacket diameter of 9.0mm per the ANSI/TIA 568.2-D specification, although cable that thick has no hope of fitting any RJ45 8P8C plug. A bad thing, right? The standard does not, however, specify the interior dimensions of the RJ45 connector. This is inviolate, as deviating from the standard would result in RJ45 plugs that won’t fit into RJ45 ports. There is a minimum, a maximum, and the acceptable tolerance range. The ANSI/TIA 568.2-D specification and further the IEC 60603 specifies the dimensions of the outside of an RJ45 8P8C plug.
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